Kev Qhia Txhua Hnub Kev Qhia Rau Cov Ntsiab Lus Tseem ceeb xws li Winding tshuab

Hauv papermaking, zaj duab xis thiab lwm txoj kev lag luam winding, tsis siv neeg Winding tshuab yog lub luag haujlwm rau ntau cov khoom siv winding, winding rau hauv cov khoom siv me me. Nws txoj haujlwm ruaj khov cuam tshuam rau cov khoom zoo thiab ntau lawm kev ua tau zoo. Txawm li cas los xij, kev khiav ntev ntawm cov kev thauj khoom siab yuav ua rau muaj kev hnav thiab ntsuas kev sib txawv, ua rau tsis malfunction, downtime thiab txawm tias muaj kev nyab xeeb. Yog li ntawd, kev tsim lub cev ntawm kev saib xyuas, kev tshuaj xyuas ib txwm thiab txij nkawm ntawm cov khoom tseem ceeb yog qhov tseem ceeb rau cov khoom siv ntev ntev thiab xyuas kom tiav. Hauv daim ntawv no, cov ntsiab lus tseem ceeb ntawm kev saib xyuas txhua hnub ntawm tsis siv neeg winding tshuab yog tsom xam nyob rau hauv kev nthuav dav. Plaub lub ntsiab lus ntawm cov tshuab winding feem ntau qhia: kis cov khoom siv, winding mechanism, hluav taws xob tswj hwm.

Hloov Chaw Tiv Thaiv: Lub "Lub Siab" ntawm Kev Sib Kis

Cov khoom sib kis tau yog qhov tseem ceeb ntawm lub zog tawm ntawm lub tshuab winding, thiab nws cov xwm txheej ncaj ncees lub ruaj khov thiab ua haujlwm ntawm cov khoom siv. Kev soj ntsuam niaj hnub yuav tsum tsom rau peb cov ntsiab lus hauv qab no:

1.Lub xwm txheej: Iav Meshing, cov kabmob thiab cov roj kev tsim kho qhov hluav taws xob (pom zoo txhua 2 lub lis piam Yuav tsum tau saib xyuas kom tiv thaiv cov roj los ntawm kev nqus rau ntawm kev hloov txoj siv thiab los ntawm zawv zawg. Rau cov tshuab tshiab, lubrication yuav tsum tau kuaj txhua hnub hauv thawj lub lim tiam thiab tom qab ntawd txuas ntxiv rau kev tu ib zaug txhua hli.

2. 2. Cov nyiaj sib yeem: Qhov nro ntawm Kev Xa Nqi Hloov tau yuav tsum tau kho rau cov qauv txheem (feem ntau ntsuas nrog cov txheej txheem sib xyaw lossis nruj ntsuas ntshav). Tsawg dhau txoj siv sia tuaj yeem plam, thiab nruj dhau txoj siv sia tuaj ua kom muaj kev laus laus. Bolts, neeg rau thiab lwm lub funterters yuav tsum tau kuaj xyuas txhua hnub rau kev xoob; Cov cuab yeej ua haujlwm hauv kev vibretrating yuav tsum tau kuaj xyuas ntau zaus.

3.Worn thiab suab nrov txawv: iav meshing nrov nrov yuav tsum tau saib xyuas thaum lub sijhawm ua haujlwm. Yog tias tsis muaj suab nrov lossis tshee tau tshwm sim tsis tseg, lawv tuaj yeem qhia hniav ntom nti lossis tsis zoo ntawm tus ncej thiab yuav tsum tau kho mob downtime. Nyob rau tib lub sijhawm, tsis tu ncua ntxuav cov hmoov av nyob rau saum npoo ntawm daim ntawv fibers thiab kis cov khoom tiv thaiv los tiv thaiv impurities los ntawm kev nkag mus rau lubrication system.

(Cov peev txheej: Dongguan Fei Yang Machinery Co., Ltd., Baidu Wenku Zhihu Contial machinery Co., Ltd.)

Windings: Tus "tseem ceeb tes 'rau kev tswj thev naus laus zis

Tus coiling me ntsis kev cuam tshuam ncaj qha cuam tshuam cov nruj, kawg kawg - qhov tseeb ntawm yob. Cov khoom hauv qab no yuav tsum tau kuaj:

1. Cov tub ntxhais thiab kev tswj hwm nruj: Cov tub ntxhais loj loj ua yuam kev yuav tsum raug tswj hwm rau ± 0.5mm. Kev ntsuam xyuas tshuaj ntsuam yuav tsum tau nqa tawm ua ntej daim ntawv yog thauj khoom kom tsis txhob muaj ntawv yob los ntawm skipping vim yog cov tub ntxhais eccentricity. Lub zog sib zog yuav tsum ntsuas rau lub sijhawm tiag tiag uas siv cov kev sib txuas lus kom paub meej ntau dua lossis sib npaug rau ± 5% thiab kom tiv thaiv ntawv yob los ntawm loosening lossis deforming.

2. Cov menyuam thiab cov khoom muaj mob: Tu txhua hnub ntawm cov khoom seem ntawm cov menyuam kom tiv thaiv corrosion lossis khawb. Ib txwm khij lub nruas qhov kev sib tw thiab, yog tias tus deviation ntau dua 0.1mm, ua kom haum rau cov ntawv web misalignment los ntawm kev sib tsoo.

3. Ntawv tsis muaj kev ruaj ntseg kev txhim kho: xyuas kom cov ntawv tshem tawm lub rooj txwv cov cuab yeej rhiab rhiab. Nyob rau hauv chav kawm ntawm kev siv, nws yog nruj me ntsis txwv tsis pub nkag mus rau qhov kev phom sij ntawm thaj chaw winding, thiab cov paib tiv thaiv thiab cov paib ceeb toom yuav tsum teeb tsa ib ncig ntawm cov khoom siv.

Tau qhov twg los: Dongguan Fei Yang Machinery Co., Ltd. NETUE, Zhihi kem, Hangzhou itect Technology Co., Ltd., Baidu Alicaigou

Electric tswj system: 'Lub Hlwb' ntawm kev ua haujlwm ntse

Qhov ruaj ntseg ntawm cov hluav taws xob ncaj qha txiav txim siab cov qib ntawm kev siv tshuab thiab cov lus teb kom nrawm ntawm cov khoom siv. Kev txuag yuav tsum tau nqa tawm hauv peb txoj kev:

1.Txoj kev nyab xeeb tswj lub thawv thiab kev nyab xeeb kev nyab xeeb: Txhua hnub ntxuav cov hluav taws xob tswj lub thawv hmoov av kom tiv thaiv cov hluav taws xob luv vim tsis muaj kev sib tiv tauj. Txheeb xyuas cov xaim hluav taws xob yog xoob thiab rwb thaiv tsev puas, them nyiaj tshwj xeeb}} kev co cheeb tsam (piv txwv li servo lub cev muaj zog).

2.Calibration ntawm cov twj paj nruag thiab sensors: siab gauges thiab cov cua nab kuab yuav tsum tau tshuaj xyuas txhua xyoo. Sau cov nqi sib txawv ntawm ib qho kev sib txawv txhua hnub kom ntseeg tau tias cov txiaj ntsig pom tau sib phim nrog qhov tseem ceeb. Tom qab tu, lub photoelectric sensor (qhov muag) yuav tsum raug kuaj rau cursor taug qab kom tiv thaiv kev sib cuam tshuam vim kev cuam tshuam ntawm cov cim.

3.Drive thiab tiv thaiv: yog hais tias lub servo drive ceeb toom lub teeb tsis zoo, nres tam sim thiab hu rau tus kws tshaj lij hluav taws xob kom daws tau cov teeb meem. Thaum lub inverter ntsuas kub tshaj 60 degree, pib kiv cua txias; Yog tias qhov ntsuas kub txuas ntxiv sawv, kuaj xyuas tias cov cua sov dissipation raws yog thaiv.

Tau qhov twg los: Dongguan Fei Yang Machinery Co., Ltd., Baidz, Hangzhou usen Technology Co., Ltd., Ltd., Shandong Kev Lag Luam thiab Technology Co., Ltd.

Cov Cheebtsam Txiav Txim Siab: Ib txoj kab "pom tsis pom txoj kab 'ntawm kev nthuav dav

Txawm hais tias cov accessory tsis ncaj ncees rau hauv cov haujlwm tseem ceeb, nws qhov kev tsis sib haum xeeb tuaj yeem yooj yim ua rau kev kuaj xyuas uas yuav tsum tsis tu ncua:

1.Qhov kev sib nraus rau cov menyuam muab tso rau thiab kub ntawm cov neeg siv thermal Cov neeg ua haujlwm yuav tsum hnav cov tshuaj tiv thaiv - Hnab looj hnab looj tes kom tsis txhob muaj kev sib cuag kub nrog cov dej kub.

2. Photovoltaic taug qab balding (hauv lub qhov muag hauv lub qhov muag Txheeb xyuas qhov tseeb ntawm cursor taug qab siv hom xeem. Yog tias qhov sib txawv tshaj 0.5 hli, lub installation lub kaum sab xis yuav tau hloov kho.

3. HYDRAULIC / PNEUMATIC SYSTEM SABNEEG: SAIB RAU COV ROJ LOS YOG CUA LOS RAU HAUV COV HYDRAULIC THIAB KHEEJ KHEEJ sib koom tes. Lub Siab Kev Siv Kev Nyeem Ntawv yuav tsum phim cov lej teeb. Cov roj hydraulic yuav tsum tau hloov tsis tu ncua (feem ntau yog txhua 2000 teev) los tiv thaiv cov roj paug los ntawm kev ua rau cov kab ke kom qeeb.

Tau qhov twg los Dongguan Feiyang Machinery Equipment Co., Ltd., LTANUE CORTS

Lubrication system: "Lubricant" kom txuas ntxiv lub neej

Lubrication yog cov tseem ceeb ntawm kev sib kis kev saib xyuas. Zog, bearings thiab lwm cov sib txhuam yuav tsum tau nqus dej tsis tu ncua nrog roj (32 # ive Nyob rau thawj lub lim tiam ntawm kev ua haujlwm ntawm lub tshuab tshiab, qhov yuav tsum tau rau lubrication yog siab thaum nws nkag mus rau lub sijhawm breakage; Cov roj qib thiab zoo yuav tsum tau kuaj txhua hnub. Qhov no tuaj yeem ua tom qab yuav txuas ntxiv rau kev tu txhua hli. Nco tseg:

• Roj yuav tsum tsis txia rau ntawm kev sib kis txoj hlua xa, txwv tsis pub so thiab kho cov roj qib nrog daim ntaub qhuav.
• Nyob rau hauv lub caij ntuj no, preheat lub teb chaws roj kom tiv thaiv kom tsis txhob poob hauv kev mus ncig los ntawm qhov kub tsawg.

Txoj siv sia thiab Fasteners: `basy lav" rau kev xa mus nyob ruaj khov

Qhov nro ntawm txoj siv nyiaj ncaj qha cuam tshuam ntau lub zog kis tau zoo. Dhau txoj siv sia yuav ua rau khau khiab thiab nrawm dua; Kev nruj me ntsis yuav nce cov kabmob thauj thiab ua kom lub neej luv ntawm txoj siv sia. Txoj kev hloov kho:

• Sab Nraus Txuj Ci: txiav txiav kom zoo rau nruab nrab ntawm txoj siv thiab siv lub siab ntsuas (feem ntau yog 1-2% ntawm lub suab ntawm txoj siv);
• Txoj kev nyuaj siab: Ntsuas qhov nro ntawm txoj siv sia uas siv cov ntsuas kev ntsuas tshwj xeeb thiab piv nrog cov txiaj ntsig kev ntseeg hauv phau ntawv siv.

Cov fasteners xoob yog qhov ua tsis tiav, tshwj xeeb tshaj yog rau cov khoom siv ua haujlwm nyob rau hauv kev co. Bolts thiab txiv ntoo yuav tsum tau kuaj xyuas txhua hnub rau kev xoob, tsom mus rau Gearbox thiab lub cev muaj zog. Cov noob txiv ntoo xoob xoob lossis cov cua sov kom pom zoo kom txhim kho kev ntseeg tau.

• Hnav thiab tsis txaus siab saib xyuas cov suab nrov: "Stethoscope" rau kev txhaum ceeb toom

Iphone meshing nrov yog qhov taw qhia tseem ceeb ntawm kev xa cov xwm txheej. Lub suab nrov ib txwm yuav tsum yog txawm thiab qis - pitched. Lub sijhawm tsis muaj suab nrov (xws li "nias" lub suab) lossis kev co yuav qhia cov teeb meem hauv qab no:

• Cov Hniav Puas Cov Hniav: ntev - siv tau yuav ua rau cov lus qhia ntse thiab qhov yuav tsum hloov cov iav ntse;
• Steering ncej MisThip: Qhov txawv txav ntawm lub cev muaj zog thiab cov kab hlau sab nrauv dua 0.1mm thiab yuav tsum tau rov ua dua;
• Cov kabmob kev puas tsuaj: Rolling caij lossis tawb puas, kev hloov pauv tau.

Ib txwm ntxuav cov nplaim dej sib kis, tshem tawm cov ntawv fibers thiab plua plav, thiab tiv thaiv impurities los ntawm kev nkag mus rau lubrication system lossis clogging sov dissipation raws. Nws raug nquahu kom siv cov cua compressed kom tshuab kom huv si thiab zam kev tu nrog dej, lwm yam yuav ua rau hluav taws xob tsis zoo.

Cov tub ntxhais thiab nro tswj: `` lees tias "ntawm precision thiab ruaj khov

Cov tub ntxhais loj sib txawv yuav ua rau ntawv yob kom bounce rov qab, cuam tshuam xaus - Lub ntsej muag zoo nkauj. Ua ntej kev ua haujlwm, cov tub ntxhais yuav tsum tau xaiv manually thiab cov taub sab hauv ntsuas nrog tus caliper; Qhov yuam kev yuav tsum tsawg dua lossis sib npaug rau 0.5 hli. Rau cov khoom lag luam siab, xws li daim kab xev kho mob, ntxiv kev tswj hwm hauv ± 0.2 Mmwave ntau yuav tsum muaj.

Nro tswj yog cov tseem ceeb muaj nuj nqi ntawm winding mechanism. nro sensor saib winding winder rau lub sijhawm tiag tiag thiab pub lawv rov qab rau plc los kho lub cev muaj zog lossis nres lub zog. Cov tshev txhua hnub suav nrog:

• Xyuas kom meej tias cov sensor ruaj khov ruaj ntseg nruab yam tsis tau xoob yam tsis muaj loosening lossis dislocation;
• Kev sib txawv ntawm cov nqi nro thiab cov nqi teeb yuav tsawg dua lossis sib npaug ntawm 5%; Yog tias qhov sib txawv tshaj qhov ntau, qhov ntau dhau los no, lub ntsuas hluav taws xob yuav tsum muaj ntsuas;
• Soj ntsuam qhov kawg ntawm daim ntawv yob thaum ua haujlwm kom ntseeg tau tias nws yog tus du thiab tsis yog "chrysanthemum" lossis "Pinecone".

Cov menyuam cov khoom muaj mob: ib qho "zais cia" cuam tshuam rau cov khoom zoo

Cov xwm txheej ntawm cov menyuam nyob ncaj qha cuam tshuam rau qhov ruaj ntseg ntawm lub webbing kev ua haujlwm. Kev ntxuav txhua hnub ntawm cov khoom seem ntawm cov menyuam sab nraud yog qhov yuav tsum tau siv cov ntaub mos muag lossis tu cov neeg sawv cev tshwj xeeb kom tsis txhob khawb cov menyuam. Rau Chrome Rollers, cov txheej yuav tsum tau tshuaj xyuas rau flaking, thiab yog tias xeb lossis kos tau pom, chrome cov menyuam yuav tsum rov qab mus rau lub Hoobkas kho.

Cov menyuam ua kev lom zem yog qhov tseem ceeb ntsuas uas cuam tshuam yob sib txawv. Ntsuas qhov sib txawv ntawm ob xaus ntawm cov menyuam siv cov khoom siv laser sib dhos lossis cov ntsuas hluav taws xob; Yog tias tus deviation ntau dua 0.1mm, cov kabmob tsev lossis tus ncej kev txhawb nqa yuav tsum tau hloov kho. Rau siab - ceev rewinders (kab nrawm> 200m / min), kev ua kom sib haum xeeb yuav tsum tau tswj kom tsis pub dhau 0.05mm.

Ntawv Unloading Kev Ruaj Ntseg Mechanism: "kab kab kawg ntawm kev tiv thaiv" rau kev nyab xeeb ntawm tus kheej. Daim ntawv unloading rooj txwv ntaus ntawv yog cov tseem ceeb tivthaiv kom tiv thaiv ntawv yob los ntawm poob tawm. Kev tshuaj xyuas ib txwm yuav tsum:

• Txheeb xyuas qhov rhiab ntawm qhov txwv hloov, thiab thaum ua rau manually, tsis txhob muab daim ntawv uas tsis muaj peev xwm tam sim ntawd.
• Seb cov cuab yeej ua tsis taus (xws li hydraulic damper lossis caij nplooj ntoo hlav) tuaj yeem tiv thaiv cov ntawv yob los ntawm cov khoom siv puas;
• Kuaj xyuas tias cov anti -}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}} Tsis txhob tiv thaiv daim ntawv yob npleem los ntawm slipping.

Nws yog txwv tsis pub rau lub tshuab winding kom nkag mus rau qhov chaw muaj kev phom sij ntxiv thaum lub sijhawm ua haujlwm. Kev tiv thaiv kev tiv thaiv (ntau dua los yog sib npaug) yuav tsum muab tso rau ib puag ncig cov khoom thiab cov paib ceeb toom xws li "Tsis ceeb toom: tuaj yeem ua rau raug mob." Cov neeg ua haujlwm yuav tsum hnav cov iav tiv thaiv xws li cov kaus mom hlau muaj kev nyab xeeb thiab anti {{{l} tej hnab looj tes.

Hluav Taws Xob Tswj Lub thawv thiab kev siv hluav taws xob kev nyab xeeb: "Qhov chaw tswj hwm" ntawm hluav taws xob ua txhaum

Lub thawv hluav taws xob tswj lub thawv yog qhov tseem ceeb ntawm lub tshuab hluav taws xob thiab yuav tsum tau ceev kom huv thiab qhuav. Kev Txij Nkawm Niaj Hnub Nrog:

• Tu hmoov av sab hauv lub thawv uas siv lub tshuab nqus tsev lossis qhuav daim ntaub; Zam txhob siv dej lossis siv cua compressed.
• Kev kuaj xyuas kom xoob xoob xoob, tshwj xeeb tshaj yog nyob rau hauv high - regruits tam sim no (xws li lub cev muaj zog).
• Kev saib xyuas rau kev puas tsuaj rau cov pob taws hluav taws xob tawm, tsom mus rau qhov siab - zaus Kev co thaj chaw (xws li servo tsav tsheb hlau).

Rau cov puag ncig vaum (xws li lub caij los nag nyob rau sab qab teb Suav teb), tso tus desiccant sab hauv lub thawv hluav taws xob thiab hloov nws tsis tu ncua. Yog pom hws, tam sim ntawd nres lub tshuab thiab hu rau hluav taws xob.

Ntsuas thiab Sensor Calibration: "Pib lav" ntawm cov ntaub ntawv raug

Kev ntsuas siab, cov ntsuas cua sov, thiab lwm cov twj paj nruag yuav tsum yog ntsuas kom ntseeg tau tias qhov tshwm sim pom tseeb qhov tseeb. Nws raug nquahu kom muaj cov cuab yeej ntsuas los ntawm cov chaw haujlwm hauv chav tsev metrology txhua xyoo. Cov txij nkawm ib txwm muaj xws li:

• Kaw cia ntsuas ntsuas thiab muab piv rau lawv nrog cov ntaub ntawv keeb kwm; soj ntsuam kom sai.
• Teeb tsa lub tswb ntsuas rau qhov tsis tseem ceeb (xws li nro thiab kub); Tsis siv neeg kaw thaum txwv tau dhau.

Cov yees duab thev naus laus zis sensor (photocell) yog qhov tseem ceeb tivthaiv rau kev tswj hwm txoj haujlwm. Lub lim tiam txij nkawm suav nrog:

• Tu cov hmoov av los ntawm Lens Dege siv cov ntawv sau cia lossis cov paj rwb sophs dampened nrog cawv.
• Tshawb xyuas tus cursifying cursor trackacy los ntawm hom kev sim; Kho lub installation lub kaum sab xis lossis hloov lub sensor yog tias kev sib txawv ntau dua 0.5 hli.

Tsav Tsheb thiab Kev Tiv Thaiv: "Tus Saib Xyuas Txawj Ntse" ntawm cov cuab yeej muaj kev nyab xeeb

Lub servo tsav yog "lub hlwb" ntawm cov hluav taws xob hluav taws xob, yuav tsum tau saib xyuas nws txoj haujlwm. Yog hais tias lub teeb ceeb toom yog txawv txav (piv txwv li, nyem liab), tam sim ntawd nres lub tshuab thiab:

• Txheeb xyuas cov cai ua txhaum ntawm cov tsav zaub thiab teeb meem raws li phau ntawv qhia.
• Kev kuaj xyuas kom muaj lub cev muaj zog log tsheb thiab cov lus qhia kom raug.
• Yog tias qhov teeb meem tsis tuaj yeem daws nws tus kheej, hu rau tus kws tshaj lij hluav taws xob lossis cov khoom siv khoom siv.

Overheating ntawm zaus converter yog ib qho kev txhaum. Cov hauv qab no yuav tsum tau ua:

• Xyuas kom cov kiv cua txias txias yog kev ua haujlwm ib txwm, tsis muaj suab nrov los yog jamming;
• Kuaj xyuas rau kev txwv hauv cov plua plav txias thiab ntxuav plua plav lossis cov khib nyiab;
• Yog tias qhov ntsuas kub tsis tu ncua dhau 60 degree, txo cov thauj khoom lossis hloov cov zaus converter nrog ib qho siab dua- fais fab ib.

Kev tu ib txwm ntawm kev kho tsis siv neeg rov ua dua tshiab thiab ua ke ntawm cov neeg ua haujlwm ntawm cov khoom sib kis (piv txwv li cov tshuab hluav taws xob muaj cov hluav taws xob). Ib txhij, cov phiaj xwm txij nkawm tus kheej yuav tsum tau tsim los ntawm cov khoom siv phau ntawv thiab kev ua haujlwm tiag tiag. Piv txwv li:

• Rau siab - ceev rov qab machine (tawm nrawm> 300m / min), lubrication tsheb kauj vab yuav tsum ua kom luv thiab kev co ntsuas nce;
• Rau cov chaw ib puag ncig huab cua, kev sib khi ntawm cov hluav taws xob tswj lub thawv yuav tsum tau txhim kho thiab dehumidification ntxiv.

Tsis tas li ntawd, kev tshawb fawb txog neeg teb xov tooj cua yog qhov tseem ceeb heev. Kev cob qhia tsis tu ncua ntawm kev ua haujlwm zoo, kev ua txhaum kev ua txhaum, thiab kev thaiv xwm ceev yuav tsum txhim kho kom txhim kho cov neeg ua haujlwm cov neeg ua haujlwm. Piv txwv li:

• Simulate Txhaum Txhaum Cai xws li tawg kis tus siv tawv thiab tswj tsis tau nro los qhia cov neeg ua haujlwm cov lus teb sai;
• Kev coj ua "multi {{{{{{} txuj ci" kev cob qhia kom pab cov neeg ua haujlwm los ua haujlwm me me thiab txo qis qis.

Los ntawm kev saib xyuas kev tu cev thiab txhim kho cov neeg ua haujlwm muaj peev xwm siv tau ntawm cov tshuab hluav taws xob tuaj yeem txo qis, thiab ntau dua tus nqi tsim rau kev lag luam.