Cov ncauj lus kom ntxaws piav qhia ntawm tus ua haujlwm ntawm kev hloov yob yob hloov ntawm Rewinder

Raws li cov khoom siv tseem ceeb ntawm kev ua yeeb yam thiab kev ua yeeb yaj kiab siv, siv lub tshuab ua haujlwm tseem ceeb ntawm kev txiav, cov ntawv cua tshuab los yog zaj duab xis yob. Nws cov tub ntxhais muaj nuj nqi los ua tiav cov khoom lag luam zoo tiav lawm los ntawm kev tswj cov yob nro, ceev thiab txiav precision. Txawm li cas los xij, cov tshuab siv ntov cov tshuaj qub uas yuav tsum muaj kev cuam tshuam los ntawm kev cuam tshuam nrog cov txheej txheem ntawm cov txheej txheem ntawm kev sib tw, tab sis kuj tseem ua haujlwm tsis zoo vim yog ua haujlwm tsis raug cai. Piv txwv li, cov khoom siv nro thiab tawg vim tias tsis sib luag thaum phau ntawv rov qab ua tiav vim tias qhov chaw tiav, tuaj yeem txo cov khoom lag luam tsis muaj tseeb, tuaj yeem txo cov khoom lag luam tsis muaj tseeb, tuaj yeem txo cov khoom lag luam tsis muaj tseeb, tuaj yeem txo cov khoom lag luam tsis muaj tseeb

Lub rollout ntawm pib -} • Cov hloov pauv hloov tau hloov tag nrho cov ntawd. Los ntawm kev sib koom ua si sensors, plc kev tswj hwm system, thiab cov rewinder tuaj yeem hloov pauv ntawm cov qub thiab tshiab thaum lawv pib ua kom zoo. Cov yam ntxwv no tsis tsuas yog lutress lub sijhawm rewinding, los ntawm feeb ua haujlwm, txo qis kev ua haujlwm, thiab txo cov kev phom sij thiab kev nyab xeeb. Piv txwv li, nyob rau hauv high - Ceev cov kab yeeb yaj kiab ntau dua li 30%, ua kom muaj kev sib tw ua haujlwm ntau tshaj li 30%, ua ib qho kev lag luam tsis sib xws hauv kev lag luam niaj hnub.

(Kuv) photoelectric thiab kho kom zoo

Qhov tseeb ntawm yob cov khoom khoom yog lub hauv paus ntawm kev hloov tsis siv neeg hloov. Lub duab photoelecectric, feem ntau yog hu ua "Optoelectronic lub qhov muag, ntes ntawm cov teeb liab ntawm cov khoom siv digital thiab kis nws kom plc. Plc ua rau kev txiav txim siab muaj kev txiav txim raws li cov kev txwv tsis pub dhau los (piv txwv li ntug offeters) thiab drives kho cov tshuab kev kho mob (piv txwv li cov ntawv qhia cov menyuam) los kho cov chaw hloov chaw lossis lub kaum ntse ntse.

• Kev Hloov Chaw Kho Vaj Tse: Qhov no cuam tshuam nrog cov lus qhia rollers raws li tag nrho, haum rau high {}} ceev cov kev hloov pauv. Nws txav ntau yam, tab sis teb sai sai. Piv txwv li, nyob rau hauv nyias zaj duab xis ua, thaum qhov ntev ntawm cov ntaub ntawv yob ntau dua 0.5 hli, cov lus qhia muab txav mus ntxiv 10 hli tsis pub dhau 5 hli kom ua tiav qhov kev ntxhib.
• Lub Kaum-yim hloov: Qhov no cuam tshuam nrog cov lus qhia cov ntaub ntawv kom ua tiav txoj kev zoo. Nws muaj AA me me ampitude lus thiab yog qhov tsim nyog dua rau kev kho theem nrab los yog cov kev xav tau siab heev. Piv txwv li, hauv kev tsim tawm ntawm cov yeeb yaj kiab kho qhov muag, lub tshuab hloov kho lub kaum sab xis tuaj yeem ncav cuag tias cov ntaub ntawv yob ib txwm nyob ntawm nruab nrab.

Kev tshawb nrhiav rooj plaub: Hauv zaj duab xis, photoelecric sensors tuaj yeem tshawb pom cov neeg lub cev muaj zog ntawm 0.1mm, thiab cov servo lub cev muaj zog ua cov ntaub ntawv coj ua cov ntaub ntawv coj ua hauv 10 lab. Cov txheej txheem tau tiav los ntawm kaw {{3} Voj tswj nrog cov lus qhia kev sib txawv ntawm cov ntaub ntawv yob yog ib txwm tsawg dua 0.1mm.

(II) Yob Diam Kev Txhim Kho thiab Them Nyiaj Txiag.

Kev hloov pauv ntawm Coiling Coeter yog ib qho tshwm sim ib txwm muaj nyob hauv cov txheej txheem coilil. Ultrasonic sensors lossis encoders soj xyuas yob txoj kab uas hla hauv lub sijhawm tiag tiag thiab pub cov ntaub ntawv rov qab rau PLC. PlC cia li kho lub rewinding ceev raws li txoj kev sib txawv ntawm cov ntaub ntawv hla kev zoo ib yam (piv txwv li cov khoom siv sib txawv uas tseem zoo ib yam), thaum them nyiaj ntau rau kev nro kev hloov pauv.

• Thaum cov ntxaij winding nce ntxiv, plC txo qhov nrawm ntawm cov menyuam cua kom tiv thaiv cov ntaub ntawv los ntawm kev ncab los yog tawg vim yog kab khiav nrawm. Piv txwv li, hauv daim ntawv ntawv kev lag luam, PLC tuaj yeem txo cov rewinding nrawm los ntawm 500m / min txog 167m / min thaum lub coil des yog nce los ntawm thawj 500 hli txog 1500mm.
• TALIONS Cov nyiaj hli: los ntawm kev hloov kho lub siab ntawm lub zog chais lossis lub zog ntawm kev ua kom lub taub ntawm cov tub rog tuaj yeem ua rau muaj kev tswj hwm. Piv txwv li, hauv cov yeeb yaj kiab nyias ua yeeb yaj kiab, raws li yob cov taub uas tau nce, PLC tuaj yeem kho lub siab ntawm cov servo lub cev muaj zog torente.

Kev Kawm Kev Lag Luam: Hauv Daim Ntawv Kev Lag Luam, Thaum Dov Inch Uas Qiv Los Los Ntawm Kev Nyuaj Siab Tension Los Saib Xyuas Kev Nyuaj Siab Tsis Tshaj Li Tsis Tshaj Li ..

(Kuv) ua rau tej yam kev mob rau kev rov ua dua tshiab rewinding.

Tsis siv neeg yob hloov yog tias ib qho ntawm cov xwm txheej hauv qab no tau ntsib:

• Preset Harbor: Qhov tam sim no yob ntev tshaj plaws ntawm cov kev txwv sab saud los ntawm PLC (piv txwv li}, 000m nyob rau hauv ntev lossis 1,500mm hauv lub cheeb).
• Thaum muaj xwm ceev: sensors kuaj pom lub taub hau uas raug txiav, pob ntseg tawv lossis ua kom muaj kev tsis xws luag thiab tam sim ntawd cov khoom siv thaum muaj xwm ceev. Piv txwv li, hauv daim nyias nyias ua, yog qhov kuaj pom ntawm cov khoom, plc yuav tsum tam sim ntawd winding thiab pib lub yob hloov cov txheej txheem.

(II) hloov dua siab tshiab ntawm cov ntaub ntawv qub thiab tshiab

• Qub yob Unloading: pneumatic lossis hydraulic ntaus ntawv mus thawb lub chuck tso tawm, ua kom tiav cov lus qhia ntawm lub reel thiab hloov nws los ntawm kev ua tiav thaj chaw. Hauv kev lag luam ntawv, piv txwv, lub sij hawm tso tawm ntawm lub chuck thaum lub sij hawm unloading ntawm rollers qub tuaj yeem tswj tau kom tsawg dua 0.5 vib nas this kom paub meej yob.
• Cov ntawv tshiab pub me ntsis tshuab: lub conical conical sab saum toj mechanism cia li khiav cov kab sib txawv tshiab (piv txwv li 76mm) thiab yog pneumatic lossis ntsuas phoo. Piv txwv li, hauv cov yeeb yaj kiab nyias ua yeeb yaj kiab, cov ntawv sib piv sab saum toj ntawm cov kab sib txawv ntawm cov kab sib txawv ntawm cov sib txawv ntawm cov kab sib txawv

3.Mater Bonding:

• Kub Melt Tsevneeg: Haum rau cov yeeb yaj kiab yas, los ntawm cov khoom cua sov thiab molten saum npoo kom ua tiav kev sib txuas ua ke. Piv txwv li, hauv polyethylene zaj duab xis ntau lawm, qhov sib txuas kub ntawm lub kub yaj tau tuaj yeem tswj hwm ntawm 90% ntawm niam txiv cov khoom.
• Ultrasonic Bonding: Kev co ntau yog siv los tsim cov cua sov los ntawm kev sib txhuam ntawm cov khoom siv molecules, uas haum rau multilayer composite. Piv txwv li, hauv kev tsim cov tshuaj txhuam cov hmoov nplej yooj yim, tshuab ua npuas ultrasonic}}}} dawb interlayer addlyer txog li 0.1.
• Cov kab xev khi: Kev Loj Zog Cov Hlau nplaum nplaum nplaum nplaum nplaum yooj yim, haum rau daim ntawv thiab lwm cov ntaub ntawv tsis txaus ntseeg. Piv txwv li, hauv cov ntawv xov xwm ntau lawm tuaj yeem nce txog 50 hli dav thiab cov nplaum muaj zog tuaj yeem ua tau raws li qhov yuav tsum tau ua rau muaj kev vam meej.

4. Kev hloov pauv tau: Plc tswj lub yob ceev maj mam qis dua, thaum lub tshiab yob ceev ceev ceev ceev. Cov khoom tawg tshwm sim los ntawm kev hloov ceev ceev tuaj yeem tiv thaiv los ntawm lub voj kaw kaw ntawm lub nro sensor. Piv txwv li, hauv cov yeeb yaj kiab nyias nyias, lub sijhawm sib hloov pauv tuaj yeem tswj tau tsawg dua ib ob los xyuas kom muaj kev hloov pauv ntawm cov khoom.

(Iii) fawm txheej tswj logic.

• Hauv qab tswj: PlC cov txheej txheem sensor cim (xws li lub tshuab raj thiab lub tshuab ua hluav taws xob thiab lwm yam kev ua yeeb yam rau milliseconds ntawm cov lus teb. Piv txwv li, PLC tuaj yeem ua tiav cov teeb liab ua thiab tsav lub cev muaj zog servo los kho cov ntawv qhia ntawm cov lus qhia tsis pub dhau 1ms thaum lub vev xaib.
• Kev Kho Txheej Txheem Nruab Nrab Txheej Txheem: HMI in interface teeb tsis (xws li ceev, thiab cov khoom sib txawv (xws li kub thiab siab) los txhawb nqa phau ntawv cuam tshuam. Piv txwv li, tus neeg teb xov tooj tuaj yeem kho cov tshuab cua nrawm nrawm lossis nruj sib tw hauv lub sijhawm HMI lossis cov khoom siv ntau lawm.
• Sab saum toj txheej txheej txheem optimization: Cov ntaube cov ntaub ntawv ntau lawm (piv txwv cov yob hloov pauv thiab tus nqi tsis ua haujlwm) ntawm kev lag luam ethernet lossis huab platform. Artificial txawj ntse algorithms yog siv los txhim kho yob hloov cov cav thiab txo qis. Los ntawm kev txheeb xyuas cov ntaub ntawv keeb kwm, piv txwv, kev txawj ntse artification kev pheej hmoo ntawm kev pheej hmoo ntawm yob cov qauv ua ntej, nce tag nrho cov khoom siv ua tiav rau ntau dua 95%.

(I) tsav tsheb

Lub tsev ntxhua khaub ncaws ua rau cov neeg tsav tsheb ceev, xws li cov tub rog sab nrauv, xws li cov kab mob ceev ceev, thiab ntau qhov chaw sib npaug ntawm cov ceev thiab torque. Piv txwv li:

· Unwwind yob lub cev muaj zog: nws yuav siv ntau lub zog kom kov yeej cov inertia ntawm cov khoom yob. Piv txwv li, hauv kev lag luam papermaking, lub torque ntawm ib lub cev muaj zog tuaj yeem ncav cuag 1000 tus kom tau raws li cov menyuam yaus txoj kab uas hla loj.

Kev xaiv thiab faib cov steritter tsav: yuav tsum tau nrawm nrawm, lav txiav qhov tseeb. Piv txwv li, hauv nyias zaj duab xis ua, lub cutter tuaj yeem tig ntawm 5000 rpm ib txiav dav yuam kev ntawm tsawg dua 0.05 hli.

(II) actuatators

• Pneumatic/Hydraulic Devices: used to regulate pressure of pressure roll (eg, 0-10 bar air pressure), cutting action (eg. 0.1 mm level positioning) and roll clamp (eg, 5000 N clamping force). Cov kev lag luam papermaking, piv txwv, siab chais tuaj yeem hloov kho ntau ntawm 0-10 bar kom haum cov ntaub ntawv rau cov ntaub ntawv ntawm cov xim sib txawv.
• Servo Motor: Tsav Tsheb Phau Ntawv Qhia Cov Ntaub Ntawv nrog lub web kho nrog lub web kho nrog ± 0.1 mm, dynamic teb zaus mus txog 1 KHz. Piv txwv li, hauv cov yeeb yaj kiab nyias nyias, servo lub cev muaj zog tuaj yeem teb rau PLC cov lus txib kom kho txoj haujlwm ntawm cov ntawv qhia cov menyuam hauv ib as millisecond.

Nruab qhov nro sensor: muab tiag {{0} Lub sijhawm tswv yim ntawm cov khoom siv nruj (piv txwv li cov kev tswj hwm kaw-VAE) Piv txwv li, hauv kev ua yeeb yaj kiab kho qhov muag ntau lawm, lub nro sensor tuaj yeem yog ± 0.1 n hauv qhov raug, kom ua haujlwm zoo ntawm cov khoom.

(III) Cov Khoom Siv Tiv Thaiv Kev Nyab Xeeb

• Nres Nres Nres: Thaum muaj xwm ceev, txiav lub zog tua hluav taws xob thiab nres txhua qhov chaw txav mus los. Piv txwv li, thaum cov khoom siv tsis zoo lossis cov neeg ua haujlwm muaj kev pheej hmoo, cov neeg ua haujlwm tuaj yeem nyem lub pob muag khoom thaum muaj xwm ceev los ua haujlwm rau 0.1 vib nas this.
• Foob kev tiv thaiv npog npog: Tiv thaiv tus neeg teb xov tooj los ntawm kov qhov chaw sib hloov thiab tsis txhob muaj kev puas tsuaj tshuab. Piv txwv li, cov pob tshab tiv thaiv ntawm qhov tseem ceeb tuaj yeem ntsia tau tus txheej txheem kev ua haujlwm thaum tiv thaiv cov neeg tsis muaj kev sib tiv thaiv.
• Kev Tiv Thaiv Kev Tiv Thaiv Kev Tiv Thaiv: Cov kab hlau rhuav tshem lub teeb pom kev lossis cov teeb meem nkag mus rau thaj chaw muaj kev phom sij thiab cia li ua rau muaj xwm txheej ceev. Piv txwv li, lub teeb pov thaiv lub teeb kom muaj kev nyab xeeb yuav tau ntsia ib ncig ntawm lub tshuab rov ua thiab ua rau muaj kev phom sij thaum muaj xwm txheej ceev thaum ib tus neeg lossis thaj chaw muab kev phom sij, kom muaj kev nyab xeeb.

6. tsav los ntawm kev lag luam 4.0 thiab muaj tswv yim ntse tsim, tsis siv neeg winding ntawm coils yog txav mus rau sai dua, muaj tseeb dua, thiab ntse dua:

• Xaiv kev kub ceev: ntau dua 2000m / min, txhawb los ntawm kev ua kom zoo thiab ua kom zoo. Piv txwv li, ntawm siab - ceev zaj duab xis txheej, tsis siv neeg rewinding tuaj yeem ncav cuag 2,000 m / min, ntsib qhov kev xav tau ntau lawm.
• Dynamic Intelligence: Ai cov algorithms yuav tshwm sim kwv yees cov tub rog hloov pauv, thiab txhim kho cov cuab yeej siv hluav taws xob ntau tshaj li 95%. Los ntawm kev txheeb xyuas cov ntaub ntawv keeb kwm, piv txwv, kev txawj ntse artification ntawm lub rollinding thaum rov ua haujlwm nrawm lossis nruj ua ntej kom tiv thaiv nws los ntawm kev tawg.
• Tus qauv tsim qauv: Kev hloov pauv cov yob, cov qauv hloov thiab txuas nrog cov kev xav tau ntawm ntau {}} Ntau yam, kev sib txuas me me. Piv txwv li, nrog tus qauv tsim qauv, lub reel tuaj yeem hloov nrog tus sib txawv ntawm cov reel lossis cutter hauv tsawg dua 10 feeb rau m